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High-speed hardware die-cutting machine (continuous coating)
Dual unwind mechanism, one set for use, one set for material preparation, fast roll change, improve efficiency. Before die-cutting, the pole piece is adjusted by three sets of guiding systems: unwinding guiding system, process guiding system and mould guiding system, which can effectively guarantee the precision of pole piece forming.
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Automatic die-cutting machine
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High-speed hardware die-cutting machine (continuous coating)
Equipment features:
● Double unwinding mechanism, one set of use, one set of material preparation, quickly realize coil change, improve efficiency.
● Two sets of deviation correction systems for unwinding and overall deviation correction to ensure the accuracy of pole piece forming.
● Imported tungsten steel punch, processed by JG coordinate grinder, imported MISUMI hexagonal guide column guide, effectively guarantee the service life of die.
● Double-sided white space detection, servo motor automatically adjusts the feeding length, eliminates the misalignment error of coating, and ensures the size of pole lug strip.
● Double manipulator moves left and right to receive material at high speed.
● Non-contact dust removal, iron removal, removing dust on the front and back sides of pole pieces; The FFU fan at the top of the equipment supplies air, and the industrial dust removal system sucks dust under negative pressure at multiple stations such as die cutting and material collection, so that the air inside the machine circulates and flows, and the floating powder inside the machine is sucked away.
| Items | Specification |
| Die cutting mode | Metal die punching |
| Material system | Sliced gap coated pole piece coil |
| Coil diameter | ≤φ600mm |
| Drum inner diameter | 3″/6″ |
| Pole Piece Winding Error (mm) | ±2 |
| Pole piece serpentine bending error (mm/m) | ＜2 |
| Wave edge height difference of pole piece (mm) | ＜2 |
| Pole piece width error (mm) | ＜0.5 |
| Pole piece width W | 60～200mm |
| Pole piece length L | 80～300mm |
| Tab length H | 10～30mm |
| Tab margin Q | 5～20mm |
| Tab width P | 20～50mm |
| Tab strip material X | 0～2mm |
| Rounded corner RB | 2～5mm |
| Circumferential fillet RA | 2～5mm |
135≤ sheet width <165 mm, maximum efficiency 260 ppm 165≤ sheet width <200 mm, maximum efficiency 220 ppm
| Items | Specification | |
| Production efficiency | 80≤ sheet width <135 mm, maximum efficiency 280 ppm 135≤ sheet width <165 mm, maximum efficiency 260 ppm 165≤ sheet width <200 mm, maximum efficiency 220 ppm |
|
| Burr size | Va≤12μm；Vb≤10μm |  |
| Slice forming accuracy | ±0.2mm | |
| Mould life | 1. The mould can be used ≥1.5 million times after each mould repair; 2. The mould can be repaired ≥ 10 times; |
|
| Receiving accuracy of magazine | ±0.5mm | |
| Pass rate | ≥99.5% (defects caused only by this machine) | |
| Exploitation rate | ≥98 per cent (malfunctions caused only by the machine) | |
| Overall dimensions | W1850mm x L7000mm x H2350mm | |
| Weight/load bearing | Approx. 8000Kg; >650Kg/M² | |
| power supply | AC380V three-phase; voltage fluctuation ±10%; power: 30KW; frequency: 50Hz | |
| Compressed air | 0.5～0.7Mpa (5～7kgf/cm²), dosage 200L/min | |
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Address: Building 1, No. 161, Dalingshan shuichang Road, Dalingshan Town, Dongguan
Tel：+86-769-83356696-808
Fax：+86-769-83356696
Sales Hotline：+86-18025940599（Mr.Chen)
E-Mail：ChenJiedong@gd-zhonghe.com
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