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PRODUCT THROUGH TRAIN
Special-shaped cell high-speed stacker
1. Active tension control The servo actively rewinds continuously to reduce the impact of over-rolling inertia on the diaphragm tension; the active cache high-speed response compensates for the recovery and release of the diaphragm, so that the diaphragm is stable and non-beating, and the diaphragm tension is stable. The diaphragm tension observation swing stick is actually monitored within 3°. 2. Cell protection The cushion plate is used to realize multiple cell stacks at one time to improve efficiency; the pad clamps the cell together to heat pressure to protect the cell and prevent the occurrence of imprint marks. 3. CCD closed-loop control CCD photo positioning polarization, polar alignment ±0.15mm. Detect the polar sheet, the polar ear folding angle and missing angle, automatically remove the bad polar film, and improve the product yield. 4. High-speed silence Linear motor with servo feeding is used to achieve high-speed silent stacking: 0.8s/pcs at a single station (two pieces at a time), and the efficiency of the whole machine can reach 0.2s/pcs.
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Full-automatic lamination machine
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Special-shaped cell high-speed stacker
| Project/Model Parameters | High-speed stacking machine with special-shaped cells | Cell sample diagram |
|---|---|---|
| Production efficiency | Single workstation 0.8s/pcs (2 pieces per stack), whole machine 0.2s/pcs |  |
| Allocation accuracy between the electrode and the diaphragm | Center deviation ±0.2mm | |
| Positioning accuracy of the end of the diaphragm | ±0.2mm | |
| Adjacent polar alignment accuracy | ±0.15mm | |
| Overall alignment accuracy of poles | ±0.2mm | |
| The number of layers of stacks | It can be set freely within the high adaptation range | |
| Operating rate | 98% (failure caused by equipment only) | |
| Pass rate | 99.5% (deadjustment caused by this machine only) | |
| External dimensions (Approx.) | Length 4500 x width 2500 x height 2500mm (removable combination) | |
| Weight | About 5500KG | |
| Power supply | Voltage: AC380V±10% three-phase Power: 18KW | |
| Compressed air (drying) | Pressure: 0.5-0.7MPa (5kgf-7kgf/cm2) Usage: 400L/min | |
| Bear the weight | 650Kg/㎡ | |
| Temperature\Humidity | 5-35℃; 5-55% | |
| Air\dust | No salt, corrosive gases, no conductive dust, etc | |
| Applicable cell specifications | Special-shaped cell high-speed stacker | |
| Cell width W | 80~120mm | |
| Cell length L | 50~70mm | |
| Cell thickness T | 3~10mm | |
| Polar exposure L1 | 8~20mm |
Core technology: high-speed laminated system design
1. Active tension control
The servo actively rewinds continuously to reduce the impact of over-rolling inertia on the diaphragm tension; the active cache high-speed response compensates for the recovery and release of the diaphragm, so that the diaphragm is stable and non-beating, and the diaphragm tension is stable.
The diaphragm tension observation swing stick is actually monitored within 3°.
2. Cell protection
The cushion plate is used to realize multiple cell stacks at one time to improve efficiency; the pad clamps the cell together to heat pressure to protect the cell and prevent the occurrence of imprint marks.
3. CCD closed-loop control
CCD photo positioning polarization, polar alignment ±0.15mm. Detect the polar sheet, the polar ear folding angle and missing angle, automatically remove the bad polar film, and improve the product yield.
4. High-speed silence
Linear motor with servo feeding is used to achieve high-speed silent stacking: 0.8s/pcs at a single station (two pieces at a time), and the efficiency of the whole machine can reach 0.2s/pcs.
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